In the manufacturing of gears, precision and cleanliness are essential to ensure optimal performance and longevity. During production processes like machining, grinding, or heat treatment, gears can accumulate burrs, metal filings, oil residues, and other contaminants that can impair their function. To address this, high-pressure oil and air cleaning systems are commonly employed to effectively remove these unwanted particles.

  This cleaning method involves spraying high-pressure oil to dislodge contaminants, followed by a blast of compressed air to remove excess material and leave the gear surface clean and ready for further processing or assembly. This approach offers efficient, high-quality cleaning, ensuring that gears meet stringent operational standards without damage or the risk of malfunction.

How this system works?

  The high-pressure oil and air cleaning process is an effective method used to remove contaminants such as burrs, metal filings, grease, and other residues from gears. First, high-pressure oil (1500-3000 psi) is sprayed onto the gear surface, dissolving and dislodging contaminants like grease and metal particles. The oil helps loosen debris from deep crevices and gear teeth. Afterward, a high-pressure air blast (100-150 psi) is used to blow off excess oil and any remaining contaminants, ensuring the gear is clean and dry. The process is thorough, preventing damage to the gear while ensuring that even intricate areas are cleaned effectively. Following cleaning, the gear is inspected to ensure all contaminants have been removed. This method is highly efficient, scalable for high-volume production, and can be automated. It improves gear performance, reduces defects, and extends gear lifespan by minimizing contamination that can lead to wear, failure, or increased maintenance costs..

Frequently Asked Questions